Assembly Machine GT4000 2022
Assembly Machine GT4000 2022
Description
The machine is run fully automatically controlled by a PLC system, which is placed in a metal cabinet together with four electronic welding controllers and five servo motor drives.
The machine is divided into stations. A carousel feeder automatically supplies the first four stations.
Station 1
This station contains the magazine for the 60 mm rings (center ring).
Station 2
Magazine for spokes that automatically supplies the welding unit. The welding unit attaches the spokes to the center ring.
Station 3
Contains the magazine for the 300 mm rings (outer rings), and a welding unit to weld the outer ring to the spokes on the center ring.
Station 4
Spoolside magazine for Stn.#5 that contains two pieces.
Station 5
Welding station for assembling the spoolsides with the spokes. Also containing the magazine for winding spokes.
Station 6
Welding station and a magazine for center spokes.
Station 7
Spool stacker, aligns about 10 spools which are then placed through a tipping system onto a plane before stacking and subsequent packing.
Technical Data
Diameter
inside
52/54 mm
Max overall diameter
300 mm
Overall width
100 mm
Max carrying capacity
18 kg
Max winding volume
270 mm
Wire diameter range
4 mm
Power (welders)
4 X 17 kVA
Total net weight of the machine
1,085 kg
Air installation
R 1/2″ 7 bar
Overall dimensions
3250 (4m) x 2850 x 1850 mm (LxWxH)
Electrical requirements
TN-S 400/230 Vac 50/60 Hz 63 A
Outputs (spools/minute)
3
